Pdf maintenance planning and scheduling handbook semantic. In context of planning the maintenance activities or in other words of scheduling the periodic sequence of maintenance, the method proposed by grigoriev et al. Planning is the the process of planning, while scheduling is the process of reconfiguring workloads in a productionmanufacturing process. It explains how to establish objectives for physical assets and maintenance resources, and how to formulate an appropriate life plan. What does good maintenance planning and scheduling look like. This high impact, handson intervention covers all aspects of modern. The processes in this course pave the way for planning and control of maintenance. Design and implementation of a maintenance planning and control system. Vehicle operations and vehicle maintenance facilities. Organization name maintenance policy the property management department of org. The system designed and implemented is part of the measures taken.
Any reasonable project manager certainly understands importance of planning a project well. What separates the successful operations is knowing the. Doing maintenance planning and scheduling is important. Maintenance planning and scheduling effective work planning and control chance of success is much higher when there is a well designed system that is well documented and there is discipline in its use a correct and efficient planning function, requires that management provide guidance on the level of control necessary to ensure. Topics included cover required functions for effective control, the design of a sound work order system, the necessary tools for feedback and effective maintenance control. Oct 19, 2016 in the maintenance world, planning and scheduling are two different functions that work together to create a maintenance program.
The primary output from maintenance planning is a check pack, work pack or engineering order, the inputs into maintenance planning are. An analysis of maintenance strategies and development of a model for strategy formulation a case study master of science thesis in the master degree programme, production engineering gustav. Determination of the best method to perform the work. The objective of this session is also to understand the processes of control of aircraft maintenance and development of a maintenance plan for an aircraft type, and how the outcomes contribute to. Maintenance planning, scheduling, and control introduction. Maintenance planning and scheduling for reliability helps to double operating profit in the average industrial company. Pdf in this paper, a preventive maintenance pm planning and control system designed and implemented in a large foundry is presented. Typically funded in maintenance and repair budgets. I nt er nali onal j ournal of pr oduc ti on e c onomics, 24 l 9 92 26327 2 263 elsevier design and implementation of a maintenance planning and control.
Free maintenance planning and scheduling articles for. It explains how to establish objectives for physical assets and maintenance resources, and how to formulate. Unlike other maintenance planning and scheduling trainers who teach you the. Understanding the easa maintenance planning process sofema. However, often maintenance is a secondary process in companies that have production as their core. Maintenance planning and scheduling handbook pdf free. The system designed and implemented is part of the measures taken by the top management to increase the scope and effectiveness of pm activities within the production facility. Maintenance done as explained in this book is not a cost. Difficult to control maintenance work is very diverse specifying what is to be done is not easy jobs have to be done in order of priority tradesmen have. These three items allow the planner to identify most potential issues and provide the information, and materials to avoid them. Maintenance planning documents mpds are provided by aircraft manufacturers to describe the repetitive tasks that are required to maintain their aircraft. Sep 17, 2012 maintenance planning and scheduling are key elements that influence the true success of any organization.
Any reasonable project manager certainly understands importance of planning. For companies and businesses who rely mostly on their equipment to do the job for them, a mishap such as this will cost the company a lot. A maintenance planning and scheduling process needs to be designed. Maintenance planning and scheduling is not only about using project management software to schedule tasks. This study is on the integrated planning problem of maintenance and production within the frame work of a system subject to periodic preventive replacements with minimal repairs in case of. Maintenance can be categorised according to why and when it happens, as. Handbook of maintenance management and engineering springer. Strategic maintenance planning deals with the concepts, principles and techniques of preventive maintenance, and shows how the complexity of maintenance strategic planning can be resolved by a systematic topdownbottomup approach.
Two to four weeks of ready backlog and four to eight weeks of total backlog are considered the norm. Maintenance policy material control work order system equipment records preventive and corrective maintenance job planning and scheduling backlog control and priority system performance measurement maintenance project control methods activity expected duration time estimation critical path method cpm maintenance management control indices. Ronald frend, perry lovelace no matter what the price of oil is, safe facilities operations require effective maintenance work control. Design and implementation of a maintenance planning and control. Production planning and production control pool of content 1 production. Maintenance upkeep on property and equipment to realize the originally anticipated useful life of a fixed asset. Maintenance planning and scheduling midrand february. Maintenance control systems 5 maintenance control 93 salih. Maintenance planning and scheduling workbook lifetime. Iso 55000 pas 55 is the asset management standard everyone is moving towards.
Replacement replacement of a major building system or component having the capacity to perform the same function. Contamination control practices must be fully observed. It is important to consider the levelof control of fleet maintenance and repair activities, which as a significant impact on the performance results of parts support. Free white papers and articles on industrial maintenance planning and maintenance work scheduling. Design a maintenance planning and scheduling process for both reactive and planned. Proper planning is a key part of efficient and effective execution of the work. We need to see the role of maintenance within an organisation. Delegates should represent a wide range of personnel in the organization who are involved in, or dependent on, effective maintenance planning, scheduling and work control. Increased productivity of tradespeoplereduced equipment downtimelower. In this paper, a preventive maintenance pm planning and control system designed and implemented in a large foundry is presented. At the tactical level, the key issues include maintenance load forecasting and capacity planning. Learn how a proactive maintenance planning approach with timely and relevant feedback can become a driver for year on year improvement in maintenance effectiveness. An intensive training workshop designed to provide a practical insight into best practice maintenance planning, scheduling and work control.
The dos and donts of effective maintenance planning. Handbook of maintenance management and engineering. Measuring the percentage of scheduled downtime provides an indication of the control. Many times we have a planner or plannerscheduler, but do not know how to use him or her effectively or efficiently.
Activity 1 equipment criticality and risk management strategy table. Jul 03, 2012 typically a good maintenance planning engineer has a strong aviation background, such background knowledge aids and supports the maintenance planning role and enables a strong understanding of how to comply with the various tasks. Maintenance planning and scheduling are key elements that influence the true success of any organization. What does the role of production planner in aviation maintenance require on july 2, 2012 by sofema in blog 0 comment aviation production planning is a scalable activity, means in a small. Very few organisations have a proper understanding of these critical functions and struggle to measure, control and manage their very expensive maintenance resources. This course is designed to build competency in work control as a primary skill set required to achieve these new standards. L computerized maintenance management systems and scheduling with excel.
Understanding the easa maintenance planning process. Figure 4c 28 illustrative floor plan for the vehicle maintenance facility figure 4d 36 illustrative floor plan for the refueling vehicle maintenance. Spare parts planning and control for maintenance operations. Maintenance is defined by the burra charter1 as the continuous protective care of the fabric, contents and setting of a place. This plan is equivalent to a user manual for an automobile. Backlog work originates from pmpdm inspections, in the form of corrective work orders, from projects and nonurgent requests from sources throughout the organization. A successful 5day inhouse training course maintenance. Deferred maintenance postponed maintenance on infrastructure or. This chapter focuses on tactical and operational maintenance planning. It contains all the necessary routine maintenance schedules, maintenance.
Chapter 4 maintenance control and production control the maintenance control or production control office is the focal point of all aircraft and aeronautical equipment maintenance actions within an aviation maintenance activity. Consideration of preventive maintenance, predictive maintenance, and project work chapter 11. The purpose of project planning is to ensure that the end. Beside planning and scheduling activities the planner needs to ensure that all logistics are. Pdf design and implementation of a maintenance planning system. Planning and control of maintenance systems springerlink. Pdf handbook of maintenance management and engineering. Maintenance planning and scheduling maintenance planning and scheduling in order to see maintenance planning and scheduling we need to see it in context of the organisational systems.
Maintenance planning and scheduling handbook, third edition. It does not prolong the design service life, nor does it add to the assets value. The coding system provides a comprehensive checklist of all items of work that can be found in a specific type of construction. Maintenance planning and scheduling is the first step needed to assist you in achieving these objectives. Maintenance planning identifies the what, why and the how. No matter what the price of oil is, safe facilities operations require effective maintenance work control. Maintenance planning and scheduling exists because it gives value to those businesses that use physical assets, such as plant, equipment, machinery, facilities and infrastructure, in providing their product to paying customers. The benefits of good maintenance planning and scheduling are numerous, and include. Maintenance planning and scheduling midrand february pragma.
Typically a good maintenance planning engineer has a strong aviation background, such background knowledge aids and supports the maintenance planning role and enables a strong understanding of how to comply with the various tasks. Maintenance policy material control work order system equipment records preventive and corrective maintenance job planning and scheduling backlog control and priority system performance measurement maintenance project control methods activity expected duration time estimation critical path method cpm maintenance management control. The office of risk management has developed a comprehensive equipment management loss control and maintenance program to assist all state agencies in conducting effective maintenance. Cover of maintenance planning and scheduling handbook, third edition. What does the role of production planner in aviation. The primary output from maintenance planning is a check pack, work pack or engineering order, the inputs into maintenance planning. Part iii maintenance control systems 5 maintenance control 93 salih. In this paper, a preventive maintenance plan ning and control system designed and imple mented in a foundry is presented. Maintenance planning engineers use the mpd information to develop operator maintenance programs omps that are then submitted to the relevant aviation authority for approval.
Chapter 5 by duffuaa and haroun presents the essential elements and structure of maintenance control. Control of the backlog is key to successful management of the maintenance function. You need to know how the maintenance work will flow through your company from its request to its completion. An analysis of maintenance strategies and development of a. Work planning and control procedure stanford university. Preventive and predictive maintenance 700zb00102 42 preventivepredictive maintenance the guiding principle of ppm is the regular and systematic application of engineering knowledge and maintenance attention to equipment and facilities to ensure their proper functionality and to reduce their rate of deterioration. The basics of project planning introduction before commencement of any project, the first thing that we need to do is project planning. Another primary effort of the team is the initial creation of a building maintenance plan bmp specific to this school. Proper planning of the right work will then contribute to minimising the impact of maintenance on operations through. Backlog is defined as the net workload, measured in labour hours, requested.
Visualisation of the nature and details of the work. Backlog management wellmanaged maintenance departments hold their backlog within established upper and lower control limits. Many times we have a planner or plannerscheduler, but do not know how to use him. A maintenance strategy plan will help you control failure that is brought about by machines who have given up on working. Maintenance planning and scheduling is one of the fastest and most effective investments an organization can make to improve productivity and availability. Waiting times, unnecessary parts and inaccurate information are. Backlog ready to be scheduled is part of, but isolated within, the total backlog.
Pdf design and implementation of a maintenance planning. For the authorization and release of construction work, see work planning and control. Planning is a key element of maintenance management. More than simply supervising employees and hiring contractors, maintenance. Part 3 work planning and work control 71 5 shortterm work planning and control 73 5. Very few organisations have a proper understanding of these critical functions and struggle to measure, control and manage their very expensive maintenance.